A4 paper production line
Introduction:
ROYAL PACKING is professional producer for A4 paper production line. A4 cut size sheeting and packaging production line adopts the most advanced Twin Rotary Knife Synchronize Sheeting technologies. Capable of fully automatic ream and box wrapping.
More Details:
RYHM-1 A4 size paper sheeting and wrapping machine (4 reel)
Introduction
The machine is electrical automation, PLC control systems and mechanical automation. It includes reams paper preparation, reams paper slitting, reams paper memory transmission, reams paper packing, reams paper send out. It is a continuous and full automatic A4 Paper cutting and packing production line.
Technics of Equipment
As technics of our machine, we hereby describe the related functions and work flow for paper products: unwinding→ cutting → conveying → collecting → Packaging.
A.RYHM-2A A4 paper cutting machine
A-1. Main Technical Parameter
Name |
Parameters |
Paper Width |
Gross width 860mm, net width 840mm |
Cutting numbers |
4 cutting-A4 210mm (width) |
Paper roll’s diameter |
Max.Ф1500mm. Min.Ф600mm |
Paper core’s diameter |
3”(76.2mm)or 6”(152.4mm) or according to the clients’ demand |
Packing Paper grade |
High-grade copy paper; High-grade office paper; High grade Free Wood paper etc. |
Paper weight |
60-100g/m2 |
Sheet length |
297mm ( specially design for A4 paper, the cutting length is 297mm) |
Ream amount |
500 sheets Max. Height: 45-55mm |
Production speed |
Max 0-200m/min(depends on different paper quality) |
Max. Numbers of cutting |
Max 670/min |
Output of the ream |
Max 23-27 reams/min |
Load of cutting |
500g/m2 (5×100g/m2) |
Cutting accuracy |
±0.2mm |
Cutting condition |
No variation of the speed, no break, cut all the paper at one time and need the eligible paper. |
Power |
34KW |
Air consumption |
300NL/min |
Air pressure |
6 bar |
Edge cutting |
2×10mm |
Safety standard |
Design according the safety standard of China |
A-2.Standard Configuration
1. Unwind Stand (2Sets= 4Rolls)
(include 2 sets of railway and trolley)
A-1 Type: RYHM-2A
1) Machine Type |
Each machine table can take 2 sets of shaftless paper rack. |
2) Diameter of the paper roll |
Max. Ф1500mm |
3) Width of the paper roll |
Max. Ф860mm |
4) Paper rack’s material |
Steel |
5) Clutch device |
Pneumatic Braker and control |
6) Clip arm’s adjustment |
Manual adjust by oil pressure |
7) Paper core demanding |
3”(76.2mm)or 6”(152.4mm) or according to the client’s need |
2. Automatic tension control system
A-2 Type: Automatic tension control system
1) When the paper through inductor, that automatic feedback to the PLC control system to increase brake load, increase or reduce the tension that control the paper tension automatically. |
3 High precision cutting knife system
A-3 Type: High precision cutting knife system
1) Upper and lower knives are rotary make the cutting accuracy is very precision. |
2) Anti-curve device Include one set of square bar and steel wheel. When the curve paper through paper edge unit that canadjust the paper square and let it flat. |
3) 5 sets slitting knives Upper slitting knife take by air pressure and spring. Lower knife connect with bear drive(the diameter is Ф180mm ) and move with spring. The upper and lower round knife is made by SKH.The lower slitting knife (diameter is Ф200mm) and drive with in-phase belts. The lower slitting knife is 5 groups, each group have two knife edge. |
4) Paper feeding Wheel |
Upper wheel |
Ф200*900mm (rubber covered) |
Lower wheel |
Ф400*1000mm (anti-glide) |
5) Cutting knife group |
|
Upper cutting knife |
2 sets 1100mm |
Lower cutting knife |
2 sets 1100mm |
6) Driving group(High precision bear and belt drive) |
|
7) Main driving motor group: 22KW |
4. Transporting System
A-4.Type: Transporting system
1) Transporting by level and overlapping device |
2) High speed transporting belt and press wheel. Upper and lower transport belt corresponding pressure paper, automatic tension and close system. |
3) Static removal device(Include static removal bar and Negative ion generator) |
5. Paper collecting system
A-5 Type: Paper collecting system
1) Automatic device for paper stack up and down 2) Jogging device and clap paper tidy. Control by air vat, when design sheet, the cylinder up and down by cut paper bar. After transport paper to belt, transport to the pack table cross. |
|
B. RYHM-2B Wrapping Machine
B.1. Main Technical Parameters:
Name |
Parameters |
Paper Width |
Gross width:310mm ;net width :297mm |
Ream packing high |
Max 55mm ; Min 45mm |
Packing roll dia |
Max.1000 mm ; Min.200mm |
Packing roll width |
560mm |
Packing sheets weight |
80-120g/m2 |
Packing sheets grade |
high-grade copy paper, high-grade office paper, high-grade offset paper etc. |
Design speed |
Max 50 reams/min |
Operation Speed |
Max 35 reams/min |
Packing condition |
no speed variations, no breaks, cut all the paper at one time and qualified packing paper. |
Driving |
AC Servo Precision Control |
Power |
18KW |
Compressing air consumption |
300NL/min |
Air pressure |
6bar |
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